NDT Quality and Homogeneity Evaluation

58-E4800 in use. Although the direction in which the maximum Energy is transmitted at right angle to the face of transmiting transducer, it is possible to detect pulses which have travelled through concrete in other directions: adjacent faces (semi-direct transmission) or same face (indirect or surface transmission).
Velocity of mechanically generated pulses through concrete mainly depends on its elastic properties. Ultrasonic method can be used for assessing concrete quality establishing homogeneity (internal cracking, defects, deterioration due to freeze/-thaw cycles) and estimating concrete strength. Ultrasonic waves create no damage in concrete elements, making it a good method for monitoring concrete over a long period of time.

used for quality control and inspection of concrete. It measures the transit time...

used for quality control and inspection of concrete. It measures the transit time...

Standards EN 12504-4 ASTM C597

58-E4800 complete set
Description

 

Introduction
The 58-E4800 UPV tester is used for quality control and inspection of concrete. It measures the transit time of ultrasonic pulses through concrete for inspection of new and old structures, slabs, columns, walls, fire damaged areas, precast and prestressed beams, cylinders and other concrete forms.
Combined with an oscilloscope can identify honey combs, voids, cracks and other non homogeneous conditions in concrete.

Description
Hand held light instrument, battery operated, microprocessor incorporated, supplied complete with two 54 kHz transducers (transmitter and receiver), calibration rod, 250 mm of coupling agent, instruction manual and carrying case. The meter can also be used with low and high frequency transducers. See accessories.

Note
Another advanced model of UPV tester is also available. See Ultrasonic pulse analyserPULSONIC model 58-E4900 with incorporated oscilloscope, suitable for determining the Dynamic Modulus of elasticity, the measurement of the Attenuation of the transmitted energy, the Spectrum analysis by FFT method, the Concrete strength evaluation combining the pulse velocity with the Rebound number of the concrete hammer (SonReb method), etc.
Main Features

 

  • For the non destructive evaluation of concrete homogeneity and determination of Dynamic Elastic Modulus
  • Ergonomic and compact
  • Lightweight and portable
  • Battery operated
  • Large size digital display 128×64 pixel
  • Digital calibration
  • High price/quality ratio
  •  
Products

 

58-E4800
Ultrasonic pulse velocity tester battery operated – Conforming to EN 12504-4 and ASTM C597

 

Technical Specifications
  • Microprocessor incorporated
  • Battery operated by internal rechargeable battery pack (2400 MAh) and External charger
  • 14 working hours using I Hz pulse rate
  • RS 232 output for PC or printer
  • Connectable to oscilloscope
  • Transit time measurement from 0.1 to 1999.9 microseconds
  • Pulse rate 1, 2, 5, 10 per second, selectable
  • Resolution 0.1 microseconds
  • Transmitter output 1200 V
  • Frequency range 24 to 150 kHz
  • Receiver imput impedance 1 MOhm
  • Weight of the tester 0.5 kg, complete set 2.3 kg
Accessories and Spare Parts

 

82-P0172/B
24 columns serial printer, rechargeable battery operated. External battery charger and batteries included. 110-230V/50-60Kz/1ph
 
82-P0172/1
Serial cable for printer connection.
 
58-E0046/2
Spare cable 2 m long
 
58-E0046/3
Coupling agent (contact paste), 250 cc bottle.
 
58-E0046/30
24 kHz testing head
 
58-E0046/33
150 kHz testing head
 
58-E4800/P
Piezoelectric head for ultrasonic tester. Nominal frequency 50 kHz. Can be used either as receiver or trasmitter. Fitted with BNC connector for coaxial cable (not included).

Ultrasonic Pulse Analyzer

The PULSONIC is used for measuring the velocity of ultrasonic pulses through a concrete section

Standards EN 12504-4 ASTM C597

Ultrasonic pulse analyzer PULSONIC(58-E4900)
Description

 

The PULSONIC is used for measuring the velocity of ultrasonic pulses through a concrete section providing informations on cracks, voids, strength, and giving quick estimates of dynamic modulus of elasticity on site or in the laboratory. It can also be used for estimating times for formwork striking. The pulse velocity can be combined with the rebound hammer value for the strength evaluation of concrete.
The unit includes an excel spreadsheet for the acquisition of the waveform on the PC for further elaborations.

Main applications

  • Standard UPV measurement with incorporated oscilloscope. Conforming to EN 12504-4 and ASTM C597. Also suitable for determining the Dynamic Modulus of Elasticity. The meter features a very accurate measurement of the transit time.
  • Measurement of the Attenuation of the Transmitted Energy. Very often the transit time only is not enough to identify disomogeneities and little damages as for example microcracking of concrete which are, on the contrary, well located with this technique by properly processing the acquired waveforms.
  • Frequency Spectrum Analysis by FFT Method (Fast Fourier Transform-Algorytm). For determining the natural frequency of the ultrasonic pulse transmitted through the material. This determination is suitable for the examination of the pulse path and gives indications about possible cavities, delaminations, multi-layer elements or othjer similar dishomogeneities.
  • Concrete Strength Evaluation combining the Rebound number and the UPV transit time. It is possible to use our digital test hammer to obtain the avarage value of rebound number. This value can be insert in the dedicated menu of UPV tester combining a typical surface measurement with the deeper UPV transit time in order to obtain a more reliable and extended information.
  • Other applications. To identify and evaluate Crack depth, Honey combing, Injection quality.
Main Features

 

  • Digital scope, 2 MHz sampling rate, 12 bit resolution
  • Advanced picking algorithm providing the real arriving time of the pulse
  • Signal processing by FFT method (Fast Fourier Transform)
  • Assessment of concrete strength with combined method Ultrsonic velocity/Rebound index (SonReb)
  • 7 selectable pre-amplifier gains (impulse amplitude)
  • Transmitter pulse 2500 V
  • Transit time up to 16 ms with 0.1 µs reolution
  • Slot for memory card to save data (2 GB=30000 tests)
  • 6” Multifunctional touch screen display
  •  
Products

 

58-E4900

High performance ultrasonic tester for non- destructive tests on building materials featuring in built high speed microprocessor and digital oscilloscope. 

Technical Specifications

The Ultrasonic Pulse Analyzer features a potable sturdy case, a large 6” backlight touch screen display making easy and practical the use of the apparatus.
Featuring:

  • 2 MHz sampling rate with 12 bit resolution
  • 7 selectable pre-amplifier gains
  • 8 selectable low-pass filter cut fraquencies
  • Advanced signal processing (Transit time, Wave shape, FFT, SonReb)
  • Selectable pulse rate 1, 2, 5 per second
  • Transmitter pulse 2500 V
  • Transit time up to 16 ms with 0.1 µs resolution
  • Slot for memory to save data
  • RS 232 and USB port for real time downloading to PC
  • Battery operated by internal rechargeable battery pack (7.2 Ah) up to 9 working hours before recharging
  • Dimensions:
    (instrument only) 264x233x83 mm
    (carrying case)  500x400x140 mm
  • Weight approx.:  
    (instrument only) 2.6 kg
    (complete outfit)    5 kg


Standard outfit
The standard version includes the 50 kHz Transmitter and Receiving heads (one of the two probes is fit with a sampling button to select readings to be recorded), 3 m cables, calibration rod, bottle of contact paste and carrying case.

Accessories and Spare Parts
 
 
58-E0046/5
54 kHz testing head with exponential profile
 
58-E4900/P
Piezoelectric head with sampling button for ultrasonic tester series 58-E4900. Nominal frequency 50 kHz. Fitted with BNC connector for coaxial cable (not included).
 
58-E0046/2
Spare cable 2 m long
 
58-E0046/3
Coupling agent (contact paste), 250 cc bottle.
 
58-E0046/30
24 kHz testing head
 
58-E0046/33
150 kHz testing head
 
58-E4800/P
Piezoelectric head for ultrasonic tester. Nominal frequency 50 kHz. Can be used either as receiver or trasmitter. Fitted with BNC connector for coaxial cable (not included).

Cross-Hole Analyzer for Foundation Piles Wireless Modular Version

The cross-hole method is a way to analyze the foundation piles of buildings,

Standards ASTM D6760

Complete Cross-Hole system with 2 motorized reels, on site application. Mod 58-E4600/E
Description

 

The cross-hole method is a way to analyze the foundation piles of buildings, which, with the use of cross-hole ultrasonic pulses, allows accurate, high-resolution tests to be carried out. An ultrasonic wave is sent from a transmitter to a receiver and is conveyed automatically by the device along the entire length of the pile via the pipes embedded into it during casting. The speed of the sonic wave and its energy are strongly influenced by the quality of the concrete and it is therefore possible to assess the characteristics and give a tomographic representation in 2D called diagraphy.

The instrument is a complete system for performing structural tests by ultrasound on piles, deep foundations, infrastructural works or buildings. Each reel system has a 52 kHz motorized probe with 60 m of cable and also houses the battery plus all the electronic controls that automatically manage the probes during the descent / ascent phases (cross-hole) and saving of the test data.

The configuration practically eliminates the need for physical cables and is supplied with a Rugged tablet which allows the setting of all parameters, test management, and display / processing of the acquired test data in an easy, immediate and wireless way.

The system can directly manage up to 4 motorized coil systems from one tablet.  Using 2, 3 or 4 motorized reels it is possible to increase the survey productivity and reduce testing time: with a single ascent / descent of the probes in the pile to be checked (which must have 2, 3 or 4 integral pipes) it is possible to obtain results for the corresponding sections.
The data are acquired at each pulse and displayed in real time on the tablet screen allowing any imperfections in the structure being inspected to be seen immediately.

The procedure for running cross-hole surveys with 2, 3 or 4 channels is managed in a fully automated way. The only manual operations required are the positioning of the encoders for reading the position of the motorized probes on the pipes and the initial alignment of the probes on the pile head.
The test is started by simply pressing a button and it is possible to verify the test data step-by-step in order to check the test progress in real time.

Main Features

 

  • Integrated wireless system with 2 motorized reels; expansion options for 1 – 2 channels;
  • with multi-reels system (up to 4) the investigation is performed providing complete information on pile quality and homogeneity over its whole length;
  • the system is completely managed via a rugged Android tablet (included);
  • easily transportable with the very small wheeled suitcase;
  • user-friendly and intuitive software.
  •  
Products
 
58-E4600/E

Wireless modular system for Cross-Hole ultrasonic investigation on foundation piles.

Technical Specifications

Acquisition:

  • time bases: 100 ns; 200 ns; 500 ns; 1 us; 2 us; 5 us; 10 us; 20 us
  • sample resolution: 12 bit
  • samples per event: 2048
  • amplification factors: x1; x2; x4; x5; x8; x10; x16; x32
  • band width: 50 MHz
  • filter for ultrasounds: central frequency 50 kHz

 
Probes

  • hole: resonant frequency of 52 kHz, diameter 35 mm
  • peak excitation voltage: 500 V (standard) 2000 V (high)
  • maximum pulse output frequency: 1 per second
  • measuring step increment: 10 mm
  • motorized reels: 2, 3 or 4 no. with 60 m cable
  • position encoder: 2, 3 or 4 no.; accuracy 1.4 °
  • speed and alignment: managed automatically
  • hardware buttons for drive motors
  • automatic switching transmit / receive ultrasonic

 
General

  • complete control from Panasonic Rugged tablet with dedicated Android application
  • conforming to ASTM D6760-08
  • wireless technology: WiFi – 2.4 GHz – 802.11 b
  • wireless synchronization: 5 GHz, 8 selectable channels
  • selection radio channel: automatic
  • power supply: 12V DC, 1 Li-Ion battery 10,5Ah for each reel
  • average intake (per reel): 180mA (standby) – 600mA (during measurement)
  • diagraphy processing software: compatible with Microsoft Windows® operating systems
  • ambient operating conditions: -20 to 80 ° C
  • single unit dimensions: 220x250x225 mm (L x W x H)
  • carrying case dimensions: 538x406x269 (L x W x H)
  • single unit weight approx.: 9.3 kg
  • carrying case with two complete units weight: 28 kg
Accessories and Spare Parts
 
58-E4600/E1
Expansion options for 1 additional channel for Cross Hole instrument code 58-E4600/E, comprising:- 1 motorized reel: the unit includes 52 kHz probe with 60 m cable, integrated wireless, integrated battery and positioning encoder – carrying case

Resonance Frequency Meter

Used for determining the Longitudinal, Transverse (Flexural) and Torsional resonant frequency...

Standards ASTM C666 BS 1881:209 NF P18-414 UNI 9771 ASTM C215 EN 14146

58-E0035/C with concrete specimen
Description

 

Used for determining the Longitudinal, Transverse (Flexural) and Torsional resonant frequency of concrete and natural stone samples.
The reasonant frequency permit the determination of the Dynamic Modulus of Elasticity and the Dumping coefficient analysis frequently used, for istance, to determine the degradation due to freezing and thawing cycles.
The 58-E0035/D meter is provided with PC embedded board and colour LCD monitor with integrated 7″ touch-screen.  
User friendly test procedure with relevant displays.
Supplied complete with RES-Reader software which allows the management of data with a PC and the production of test reports.

Main Features
  • LCD 7″ Touch screen integrated monitor
  • Integrated PC card
  • Software utility for positioning of measuring and impact points
  • Automatic measurement of resonance frequencies values
  • Display of harmonic frequencies
  • Storage of data on SD card
  • RES – Reader software included
  •  
Products
 
58-E0035/D

Resonance frequency meter. Suitable for longitudinal, torsional and flexural frequency of concrete and natural stone samples. 110-240V/50-60Hz/1Ph

Technical Specifications

Acquisition

  • Max. sampling frequency: 100 kHz (Nyquist: 50 kHz)
  • Frequency resolution: min. 12.2 Hz (0-50 kHz), max. 0.49 Hz (0-2kHz)
  • Sample resolution 12 bit

General

  • Battery operated: Li-ion Battery pack, 11.1V – 14Ah (approx 6 hours autonomy)
  • Working temperature: 0 to 60°C
  • Minimum level of the trigger signal: 19 mV
  • Case: Polypropilene, automatic pressure valve, IP67 protection degree
  • Acquisition medium power consumption: 350 mA
  • Dimensions (l x h x d): 225 x 270 x 107 mm
  • Weight approx.: 2.6 kg
Accessories and Spare Parts
 
58-E0035/D1

Specimen supporting bench for resonance frequency meter. Compatible with prisms and cylinders. 

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